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TIPS & INFO
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TOM AND CHARON CALDWELL
You can't spend a lifetime riding and studying the art and science of saddle making without learning a lot about horses, riders, and the equipment that they use. This section represents an effort to share what we've learned and to explain why Tom and Charon recommend certain types of equipment over others. Please read to find out about our trees, caring for your equipment, what's new, and the causes of white hairs and sore spots on your horse's back.  

Charon Caldwell Video on Saddle Trees and Fit        http://www.youtube.com/watch?v=Z8mZwUyNISk    

Charon Caldwell and Dr. Joseph Leviner,
Chiropractic Physician discussing Saddle Fit

Part 1:  http://www.youtube.com/watch?v=acNfU-id_Fg
Part 2:  http://www.youtube.com/watch?v=aQZaM1EDqxw

Topics Covered on this page:

Changes in Conformation
Tightening Conchos
Cleaning Your Saddle
Fitting Your Saddle pads
Modifying Saddle Pads
Tie Strap Lacing
Black Saddles
Adjusting Fenders and Leathers
Saddle Packing for Shipment

 

CHANGES IN CONFORMATION

DUE TO “CORRECT SADDLE FIT”

We, here at Caldwell Saddle Company, have personally noted some interesting developments recently.  A correct saddle that fits absolutely perfectly may not be the end of your saddle woes.  Three months ago, our barrel racer employee found a nice five year old that fit under our TG Racer just right.  Now, after working the mare 3-5 times a week, she has put on about a hundred pounds, obviously mostly muscle.  She has gone up two saddle sizes and is now riding with our Rocket tree.  I have long suspected that too narrow of a tree can restrict muscle and bone development much like a corset can cause a woman’s rib cage to bend inward distorting the bone and muscle structure.  So, although after waiting a year to receive your new Caldwell that fits perfectly, please keep an eye on the way it continues to fit.  As well as our employee, we have had at least 4 other customers have this happen – that we know of.  While this may be discouraging news because you thought you had solved your saddle fit problems, being a responsible horseman has to keep a constant vigilance for the benefit of our four legged partners.  All of us at Caldwell will work with our customers to properly re-fit your horses when this occurs.  But, please be patient, we are custom builders with over a hundred saddle orders to work through.  We do not have a line of workers that can just knock together our product.

 

TO TIGHTEN OR LOOSEN YOUR CONCHOS, PLACE THE POINTED END OF A SCREWDRIVER IN A GROOVE OR RIDGE ON THE CONCHO.  TAP THE HANDLE END OF THE SCREWDRIVER WITH A HAMMER TO TURN THE CONCHO.  BE CAREFUL TO NOT OVER TIGHTEN AND BREAK IT.  SEE PICTURE BELOW:

 

DON'T FORGET TO OIL AND CLEAN YOUR SADDLE!

CLEANING YOUR SADDLE and tack is imperative to the life of the leather.  Remember that dirt and sweat is what rots leather and, after several years, will cause the breakdown and severe depreciation of your tack.  With proper care and maintenance, your saddle could last a lifetime.  To clean leather, we recommend using a lot of water and elbow grease combined with the glycerin soap of your choice and a stiff plastic bristled brush such as a dish brush.  Keep in mind the wetter the leather, the easier the dirt will be to remove.  Also, the dirtier your saddle, the longer it will take to get all of the dirt and sweat out.  The most susceptible parts of the saddle are the inside of the fenders that are against the horse, the rig area, and the seat so take extra time to make sure you get these parts really clean.  Be sure to scrub in circles using a lot of soap and water and wash ALL parts.  When the saddle dries you will probably see some areas darker than others.  The dark areas are still dirty and need more attention so go back at them with diligence!  When you are confident that your saddle is clean, make sure to oil it well to preserve and condition the leather and prevent dirt and sweat from penetrating as badly next time.  Generously oil ALL parts and sides, including roughout, but be sure to stay at least an inch away from suede seats if your saddle has this.  We also recommend using Blackrock ($7.95) as a finishing for smooth leather and conditioner for the elk seats.  Dilute it a little with water and rub it on with your hands, avoiding roughout and suede.  It doesn't hurt to spray the mud, dirt, and sweat off of your saddle regularly as long as you oil it regularly. 

OIL YOUR SADDLE AND OTHER LEATHER TACK AT LEAST EVERY 6 MONTHS TO PRESERVE IT'S LIFE!  WE HAVE OUR OWN OIL MADE CALLED MIRACLE JUICE  ($39.95/gal) THAT PENETRATES DEEP INTO THE PORES OF THE LEATHER LIKE NO OTHER OIL AVAILABLE.  WE RECOMMEND USING THE WOOL THAT WE SEND WITH IT TO APPLY THE OIL BECAUSE OF THE ADDED BENEFITS OF LANOLIN. THIS IS THE SAME WOOL THAT WE USE TO PROTECT HORNS WHEN WE SHIP SADDLES, SO KEEP IT, CUT IT TO DESIRED SIZE, AND USE IT AS AN OIL RAG. REMEMBER THAT OILED LEATHER BENDS, STRETCHES AND LASTS, WHILE DRY LEATHER TEARS AND BREAKS. PROTECT YOUR INVESTMENT AND STAY SAFE BY TAKING CARE OF YOUR TACK!!!!
 

FITTING PADS TO YOUR HORSE 

After years of discussing and attempting to create the proper design for saddle trees, I have discovered another issue that can have adverse effects on both fit and performance....the pad.

 I am only going to discuss 100% wool felt pads because others, such as air, gel, foam; I consider "gimmicks".  All of these have too much give and can create sore spots.  The protective layer can easily move aside under pressure leaving no protection from a high spot.  If you can press your thumbs together form each side of the pad there is no protection for your horse.  If you can push through the air, gel, foam; so can a pressure point on the underside of your saddle.  Felt is much more dense so can disperse any pressure area.

 A side view of the pad should match the spinal contour your horse.  A low withered flat-backed horse often referred to as a Quarter Type is easier to fit because the shape of most pads match this type.  See Example A.  While the high withered low-backed Thoroughbred Type (Example B) has to have the same pad contour to match him, but there are very few pads for this type.

Example A


Example B

 Supreme Western Products had one a few years ago but I have not checked lately.  Diamond Wool Pads has done one for us with an adjustable velcroed wither strap as well as an extra long cutback; which is great because the straighter the shoulder the lower the back and the longer the withers.  I am seeing horses whose withers are as long as their backs.

Due to changes in conformations of racing and performance horses, saddles themselves have had to change.  Adding to conformation changes, fitness levels will also alter whether the saddle sits level and balanced on the horses' back.  "The more fit, the harder to fit."  As well, pads should have had to evolve to work to equalize the pressure points on high withers, straight shoulders, and/or low backs, but they have lagged behind the better fitting saddles.  Sometimes it may require a specialist to help get the customer the right combination of saddle and pad for their horse.  Here at Caldwell Saddle we will work with our customers, giving all the information at our disposal.  We offer evaluations of saddle, saddle tree, pad, fit, and usage.
 


INSTRUCTIONS FOR MODIFYING A PAD
TO HELP YOUR SADDLE FIT A LOW BACKED/HIGH WITHERED OR UNEVEN SHOULDERED HORSE.  WE RECOMMEND USING A 100% WOOL FELT PAD WITH A CONTOURED BACK.  THIS IS ONLY A GUIDE, YOU MUST MARK THE AREAS ON YOUR PAD SPECIFICALLY FOR YOUR HORSE.  THE CIRCLES IN PIC 2 SHOW APPROXIMATELY WHERE THE SHOULDER BLADES ON A HORSE BULGE (JUST BELOW THE WITHER).  THIS IS THE SAME AREA WHERE YOU MIGHT SEE WHITE HAIRS OR DRY SPOTS.  EITHER OF THESE SYMPTOMS ARE SIGNS THAT YOUR SADDLE IS NOT FITTING YOUR HORSE PROPERLY.  THE PRESSURE IN THIS AREA NEEDS TO BE REDUCED TO ALLEVIATE OR PREVENT PAIN.  THE THREE REMEDIES ARE TO MOVE YOUR SADDLE UP, USE A THINNER OR MODIFIED PAD AS SHOWN BELOW (WHICH ALSO FILLS IN THE BACK TO ALLOW THE SADDLE TO SIT LEVEL), AND/OR GET A SADDLE WITH A WIDER GULLET.  (NOTE THAT TRUE GULLET WIDTH CANNOT BE MEASURED WITH THE SADDLE INTACT.)  THESE 100% WOOL FELT PADS ARE MADE IN LAYERS SO YOU CAN USE A SHARP KNIFE TO CARVE OUT THE AREAS WHERE THE SADDLE PRESSURE NEEDS REDUCED.  A LARGE-TOOTHED PAIR OF CLIPPERS CAN BE USED TO SMOOTH/EVEN OUT THE CUTOUT AREA (BE SURE TO HAVE A LARGE CAN OF "COOL LUBE" AND USE FREQUENTLY SO YOU DON'T BURN UP YOUR CLIPPERS.)  UNTIL A QUALITY PAD IS MADE TO BE THINNER OVER A HORSE'S SHOULDERS AND THICKER OVER THE BACK, MOST BARREL/RACE-BRED HORSE OWNERS WILL HAVE TO RESORT TO THIS TECHNIQUE, REGARDLESS OF THE SADDLE USED, TO KEEP THE HORSE SOUND AND THE RIDER MORE BALANCED.  WE CARRY AN ECONOMICAL LINE OF THESE PADS IN 3/4" AND 1".


 


Our newly designed by Caldwell, made by Diamond Wool, custom 1" 30x30 100% wool felt pads with extra cut-out for withers, adjustable wither strap, and more contour in the back.

       
 


WARNING:  WRONG TIE STRAP LACING

          

          
 

Dear Folks,

The photos above were taken of a child's saddle sent to us for clean-up.  Note the lacing had slid back and wass mostly undone.  This would have come completely undone during the next ride, possibly injuring the little girl

Lacing tie straps and billets properly is extremely important to us so we have diagrammed the proper methodology for this.

Please follow the correct procedure…your life could depend on it.

     1)      start with pointed tips cut on lace
     2)      go through bottom sets of holes, pull tightly, and hold leather together with your other hand while lacing

                                        

     3)      take both laces up and back through the single top hole, pull up tightly

                                             

4)      at this point, some people will tell you to pass the loose ends down through the loop of lace between the bottom two holes – do not! This is very important not to  lace this way.  It will not stay tight and could cause the tie strap to slide off.

                                                  

WRONG! – no matter how tightly this is pulled, it will come undone

5)      pass each of the loose ends back through the bottom holes so that the ends are again on the rear side

HINT: use an ink pen or narrow Phillips head screw driver to push through the holes to move the lace over and slightly stretch open the holes

                                                             

6)      to lock in place using your pen or screwdriver lift each loop a little and pass the loose end under the loop crossing sides, pull up tightly and cut no shorter than ¾”

                                                 

7)      we like to hold something like a hammer head under the lacing and firmly tap the top lace with another hammer to lock the lacing in place

 

Regarding Black Saddles:

We are often questioned about coloring or making saddles black. This is not something we recommend due to the overly dry condition created by the black dye that has to contain formaldehyde usage to set the pigment. We can offer a “near black” called Show Finish for those preferring that dark of saddle. This color looks better to most than true black; creating a more natural and less chemical look.

 
 
ADJUSTING YOUR FENDERS/LEATHERS
 
To raise or lower the length of the stirrup leathers, it is not necessary to remove the hobble straps, which means you are less likely to loose them.  Riding without hobbles is extremely dangerous!  Follow these steps for an easy solution:


 

 1) Grasp the stirrup leather (referred to as "the leather" from now on) below the Blevins slide with your right hand between the fender and the leather

 2) Next, with your left hand, slide the Blevins slide up the leather



3) Take the pronged Blevins post out of the current hole position


 4) Place it up or down as needed.  If you are shortening the leather (moving to the holes above original position) it may be necessary, as shown in this shot, to grab the end of the leather under the hobble with the left hand pulling downward to take the slack out.

 5) Push Blevins post into holes wanted and...

 6) Lower slide back over post

 7) This is probably the most important for a good ride - If shortening the fenders, use the right hand to push the fender upward under the seat jockey while pulling downward with the left hand on the leather.  If the fender will not go high enough to take the bow out of the fender (this can happen with very short riders), take it to a saddlemaker to shorten.  If lengthening, simply reverse the pull going up with the leather and pulling down with the right hand and fender.
 **There should always be only 1 or 2 fingers width at the bottom of the fender above the stirrups for the hobble strap**

Correct Packing Procedure

         

         


 


Improper Packing
 



Saddle stood up on end

Box too narrow,
box too long,
saddle upright
DON'T USE PEANUTS
 

 



Box too big


Saddle upright
(should be upside down)
DON'T USE PEANUTS

 

 

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